I drive a 2006 Freightliner Columbia with an Eaton 10 speed tranny. I first started driving this truck in late August, early September. It had 74,000 miles on it at that time. When I first got the truck I noticed a vibration and noise coming up through the gearshift lever. I took it to the shop and they couldn't find any reason for this. I had it checked a second time, maybe a month later (after my husband passed away, he complained about the noise when trying to sleep, not really bad noise, just annoying).
I have driven the truck since October by myself. I have put 58,000 miles on it since driving alone. While in Arizona the noise coming up through the gearshift became very pronounced in 6th gear. After not finding a shop to even look at it for several days I drove back to Missouri with it. The bad vibration and noise were in 6th gear, also there was a rattle when sitting at idle.
The truck went back to the shop last week, transmission was taken out, and it is shot. There are chipped teeth on several gears, mainly on the ones for 1st/6th gear and a bit of damage on 10th. The shop believes this was caused by bad metal, fatigue, stress fractures or the like. Eaton just turned down the claim, saying their trannys don't fail like that, it has to be driver failure. There is one more step my shop can take, to get a rep down there to look at it in person, so it is not all lost.
What I am looking at is possibly losing my job. If they make the driver failure determination that is a definite possibility. I have been driving 7 years and as of yet not torn up anything. I am beyond upset about this, and am trying to see if anyone has ever had anything like this happen to them. I may not be the best driver out there, but I do know how to shift. Or at least I thought I did. The first truck I ever drove, I drove until it had over 800,000 miles on it. Original clutch, motor, tranny. Replaced one U-joint, some sensor and fanclutch. That is it. I would think as a rookie I would be bound to do some damage, but nothing.
Any ideas? Thanks a bunch guys.