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Thread: I'm burying the needle on my air pressure, 170 psi

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    lowrange's Avatar
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    Default I'm burying the needle on my air pressure, 170 psi

    Any ideas? It always used to go up to 125 psi and stop. Then, one time I noticed and it was 130 psi while cruising. Now, when I'm hill climbing, I bury the needle as I said. As soon as I stop climbing, it levels off around 135 psi.

    How bad is the threat (how much air can the system handle)? What's likely the problem? Cost of repair/parts? TIA

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    Sounds like the governor on the compressor is taking a dump.

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    I sure hope the relief valve is working!

    I agree, the air pressure governor has failed, or the air line between the wet tank and the governor, or the line between the governor and the compressor (if remotely mounted) is clogged or broken.
    If you can't shift it smoothly, you shouldn't be driving it.

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    I would think you also have a bad relief valve on the compressor. I think they should pop off around 150.

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    Ok, thanks for the replies. I confess, I don't even know what the regulator looks like, and I didn't know there is a relief valve. The needle was buried, though, must have been somewhere around 170 psi. I see there's a place not too far from my pickup, Diamond State Truck Center in Elkton, MD. I'll give them a try (after I crawl under there and see if I can find anything obvious).

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    Quote Originally Posted by lowrange View Post
    and I didn't know there is a relief valve.
    You know that "pop and hiss" that the compressor does when it kicks out? That's the relief valve.

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    Quote Originally Posted by Rev.Vassago View Post
    You know that "pop and hiss" that the compressor does when it kicks out? That's the relief valve.
    Honestly no, I'll have to listen for it. I've had this intermittent air leak behind the dash, I've been up in there myself before working on it. Anyway, the sound I'm always conscious of is the sound of leaking air behind the dash.

    Thinking about it, I guess I do know that sound, but what does the part look like?

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    Quote Originally Posted by lowrange View Post
    Honestly no, I'll have to listen for it. I've had this intermittent air leak behind the dash, I've been up in there myself before working on it. Anyway, the sound I'm always conscious of is the sound of leaking air behind the dash.

    Thinking about it, I guess I do know that sound, but what does the part look like?
    If you can hear air bleeding off behind the dash, you likely have an air leak some where on your tractor or trailer(s). This has happened to me. The air leaking out elsewhere creates a hissing or moaning sound near the valves on your dash. It could be leaking behind the dash, but I would guess it is somewhere else.

    The pop-off valve or relief valve is generally located on the air dryer. A good service shop should be able to point right to it. With some investigation you can find it yourself, but in most cases, you will need to get under the truck.

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    Quote Originally Posted by lowrange View Post
    Honestly no, I'll have to listen for it. I've had this intermittent air leak behind the dash, I've been up in there myself before working on it. Anyway, the sound I'm always conscious of is the sound of leaking air behind the dash.

    Thinking about it, I guess I do know that sound, but what does the part look like?
    as far as air leak behind the dash.. it could be your park brake. the one with the yellow/red knobs. but you cannot detect leak by hearing it. you have to soap it, or put other source of leak detector on it. don't do like I did one time.. I clearly heard air when I put my ear to the dash valve. I replaced the valve. the leak was not in the valve. it was a leaking air bag!!! the air that was rushing to replace the air lost from bag could be heard from dash, but that was not where the leak was.

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    Truck fixed. Bolt missing on the regulator (they call it a governor), said it was hanging. New governor installed, $125.

    I've dealt with that dash leak before, I know exactly where it is. It's intermittent, and though it's too noisy, the rate of air loss isn't too bad. Anyway, unless something changes, I'm not ready to tear the dash apart again.

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    If you have a leak in your dash then it is likely coming from the valves. Once you have the dash apart it isn't very difficult to change them out. I checked on one about a year ago and I believe they cost about $395. You may check to see if they have a rebuild kit for them. Of course, I would not replace anything until I found out where the air was leaking for sure.

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    Quote Originally Posted by GMAN View Post
    If you have a leak in your dash then it is likely coming from the valves. Once you have the dash apart it isn't very difficult to change them out. I checked on one about a year ago and I believe they cost about $395. You may check to see if they have a rebuild kit for them. Of course, I would not replace anything until I found out where the air was leaking for sure.
    Back when I had my own truck, I had a leak that I traced back to the parking brakes too. Sure did not cost me $395 unless someone else replaced it. I think mine was only about $170 or so. But, don't expect to get in to the air-line connections with any big wrenches. It's a bit cramped to get into a couple of them.

    On the side of your air governor, there is a line that controls the "kick-out". If something has happened so that it does not get the pressure back to the governor, it will not kick out. Things like getting blocked with ice will do it. If that line is going through somewhere that it is getting "pinched off", it would do it. Take that line off the governor and the compressor won''t quit. Building up 170 psi stands to blow out lines and components that would go on for a few more years under normal conditions.
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    if it's the dash park brake it's called the mp3 valve. bought 1, 1 month ago from truck pro. 138.00 same price more or less at nearby truck parts stores.

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    Quote Originally Posted by Rev.Vassago View Post
    You know that "pop and hiss" that the compressor does when it kicks out? That's the relief valve.
    I thought that was the air dryer. Or can I not hear the relief valve, because of the air dryer...

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    Last time I heard air leaking from my dash it was from a leaking brake pot.

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    Quote Originally Posted by heavyhaulerss View Post
    if it's the dash park brake it's called the mp3 valve. bought 1, 1 month ago from truck pro. 138.00 same price more or less at nearby truck parts stores.

    Was that for the entire valves or just the rebuild kit? One of my trucks is also losing air. I am having difficulty finding the leak. I can't hear air leaking but the air drops fairly quickly when the engine is off. When the engine is running the air is where it is supposed to be. It has to be something simple. It is too difficult to find.

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    Quote Originally Posted by GMAN View Post
    Was that for the entire valves or just the rebuild kit? One of my trucks is also losing air. I am having difficulty finding the leak. I can't hear air leaking but the air drops fairly quickly when the engine is off. When the engine is running the air is where it is supposed to be. It has to be something simple. It is too difficult to find.
    Did you check the air operated fan clutch and associated lines and control valve?
    If you can't shift it smoothly, you shouldn't be driving it.

  18. #18
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    I haven't noticed anything from around the fan clutch. I am thinking it may be coming from somewhere under the cab since it is so difficult to hear or find. I need to get underneath the truck to see if I can find it. My other truck had a leaking air bag under the cab last year. It was very difficult to find until the leak got worse.

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    There is a plastic T to my air lines inside the dash. I had the dash apart before, I could feel the rush of air coming out of one of the lines. I also managed to find a replacement T, but I went to a number of places looking for it.

    I think, in the end, all I did was jam air line harder back into the existing T and if I remember correctly, the new one I bought is laying on the floor of my storage compartment.

    Yesterday I couldn't hear the leaking sound and the pressure held pretty well. You know, I don't plan to mess with it like it is.

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    Gman I have an air leak similar to yours, coming from passenger side towards the engine, but I can't find it exactly. I am thinking its the air line to the differential, since the differential don't work! But turn the truck off and poof, air goes down to 55psi in a matter of a minute, but stays there.

    As far as the relief valve going off, you cannot miss it, you will hear it every now and again when it goes 'psssssffffft' One truck I drove used to sound like it was farting when the relief went off.
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