I did a test last trip which is as follows:
Ran 55, 60, 65 mph in both 12th and 13th gear, all for at least 10 miles on completely flat terrain (I-29 in North Dakota) with steady conditions. I reset the computer MPG every time, and established an average. I even re-ran some of the tests, all were either repeated dead on or within 1/10th of a MPG.
Those of you that say computers aren't accurate I say this: They aren't accurate, but they will *always* be out the same amount. If your computer reads 6.0 mpg, but you're actually getting 6.5, and you slow down now the computer reads 7.0 mpg, you damn well know that it has improved.
The results:
1) Coming out of the sweet spot cost at least 1/10th of a MPG and at most 3/10th of a MPG. At 55 mph the best MPG was achieved below the "sweet spot" in 13th gear, although in 12th I was right in the "sweet spot".
2) An increase of 5 mph cost me 8/10th of a MPG. Far more difference then running in or out of the "sweet spot".
I have come to the following conclusions:
a) "I need to run 65 mph to be in my sweet spot" is pure hogwash! Decreasing the HP requirement on the engine is far more important then running right smack dab in the sweet spot.
b) "sweet spot" itself is not what everyone thinks it is. The best MPG will be achieved well below this RPM. Even the Cummins white paper states it... the sweet spot is the best compromise between MPG and "driver satisfaction" (aka pulling power).
c) Speed is and will always be the largest factor in MPG.
Here are the hard numbers:
55 mph:
7.8 MPG in 12th gear at 1508 RPMS
7.9 MPG in 13th gear at 1279 RPMS
60 mph:
6.9 MPG in 12th gear at 1645 RPMS
7.2 MPG in 13th gear at 1396 RPMS
65 mph:
6.3 MPG in 12th gear at 1782 RPMS
6.4 MPG in 13th gear at 1512 RPMS
I'm pretty sure the published "sweet spot" of the engine is 1400-1500 rpms. Obviously that's BS.




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